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C00012 00003 Application of AI toward productivity concerns sensor devices,
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\CAnthony Connole
\F2\CAdministrative Assistant, United Auto Workers
\JAny examination of the "Frontiers of Computer Science" must include
an identification of its socio-economic effects and planning to
insure that its impacts will be favorable to our society. This
should involve a study of its impact on consumers aad workers, on
levels of employment and unemployment, on changes and obsolencence of
manpower skills, and on both short and long term security for
affected work forces. In short, we must do those things necessary to
assure that computer science serves people, rather than people
becoming subservient to computer science. \.
\F1\CJ.L. Nevins
\F2\CCharles Stark Draper Laboratory, Inc.
\JThe applied research issues being explored for a new class of systems
for performing automatic mechanical assembly described. These
systems are organized about sensor arrays that measure the forces
present when two pieces interact during the process of assembly.
The research issues described include methods for classifying
mechanical assembly, assembler system configurations of interest to
assembly classes, associated motion regimes and control strategies,
task analysis, sensor and servo integration, sensor systems, and
experiments under way to verify the proposed strategies. \.
\F1\CM. Eugene Merchant,
\F2\CDirector of Research Planning, Cincinnati Milacron Inc.
\JA recent international Delphi-type forecast of the future of
manufacturing strongly indicates that the computer-integrated
automatic factory will be a reality well before the end of this
century. However, because of the potential major economic and social
benefits which this development can bring to a country, some nations
are pushing to accomplish this even earlier than forcast. Of these,
Japan has already made the most significant strides in this direction
and is now planning a national program to have a prototype unmanned
machine building factory in operation by about 1980. This wuld be a
factory of about 200,000 to 300,000 square feet floor space, which
instead of the normal work force of 700 to 800, would be manned by a
force of approximately ten workers. The development cost is expected
to be in excess of $100 million, with approximately one-third that
sum devoted to the development of the necessary software system.
Further details on these developments will be presented at the panel
session. \.
\F1\CCharles Rosen
\F2\CAI Center, SRI
\JMaterial-handling, inspection and assembly processes are still
heavily labor-intensive in many manufacturing industries.
Furthermore, many of these industrial jobs are dull, repetitious,
noisy, dangerous, or otherwise undesirable. These factors lead to
high cost and poor quality of product, and to low productivity of
workers. Computer-controlled manipulators coupled with visual
tacticle, and other sensors are now beginning to be programmed in the
laboratory to perform many operations that in theepast have been
reserved for humans, because they were too costly or appeared too
difficult to do in any other way.
Computer programs are now being developed, which, together with
increasingly inexpensive digital hardware, will soon provide
cost-effective production tools which will enhance both the quality
of products and jobs. \.
ā14-NOV-74 1629 network site RAND
TO: Lou Paul
FROM: Bob Anderson
SUBJECT: NCC Panel on Automation:
Title and Abstract for my Contribution
PRIORITIES IN THE DEVELOPMENT OF
INTEGRATED FACTORY AUTOMATION SYSTEMS
Robert H. Anderson
Probably the most important contribution of the computer to
increasing the productivity of discrete product manufacturing
will be in aiding the management and control of the complex
production process. Automated workstations will have little
effect unless parts and tooling are almost always available
exactly when needed; this implies greater control of production
than is currently exercised (or even possible, using current
techniques). On the other hand, a greater degree of automation
in workstations can provide timely, reliable data on which better
management and control systems can be based. Automated workstations
can also be controlled directly by computer-based supervisory
systems, thereby contributing to system responsiveness to
management control. Neither workstation automation nor computer-
based management and control systems should be developed in
isolation; they are highly interdependent.
The best application area for demonstrating initial successes in
computer-based manufacturing automation appears to be in the
production of electronic subassemblies, such as avionics subsystems,
minicomputer CPUs, and electronic consumer products. Some reasons
for this assessment are: flexibility is needed due to the
constantly changing technology; automation devices are not directly
competing with human manipulative skills in the micro-miniaturized
electronics realm; there is a need for complex electronic testing
as an integral part of the manufacturing process, and both micro-
assembly and testing can be integrated within a computer-based
automated workstation.
The above viewpoints emerged from a recently completed automation
study (Anderson, R. H., and N. M. Kamrany, "Advanced Computer-
Based Manufacturing Systems for Defense Needs," ISI/RR-73-10,
USC Information Sciences Institute, September 1973); case studies
of product manufacturing described in this study will be used
to discuss relative priorities for R&D tasks in computer-based
manufacturing automation.
Application of AI toward productivity concerns sensor devices,
control of assembly using sensory feedback, and programming assembly
devices ranging from special purpose "hard" automation to general
purpose manipulators. For programmable devices to make an impact,
they must be conveniently programmed in user-oriented high level
language systems. But more is required: to program at the level of
instruction manuals, with the machine performing necessary
bookkeeping; to simplify setup of assemblies using sensory
capabilities. A principal area of AI is the study of representation
and descriptor systems. As applied to productivity technology,
descriptor systems enable machines to understand assembly primitives.
Setup and planning operations can be carried out using small amounts
of time on large systems with advanced facilities. Repetitive
execution of assembly can be carried out on small dedicated machines
with optimal, special-purpose programs with only needed facilities,
compiled by planning systems on large machines.